Auto Installer B800

Price from 732 000 ₽

* Images of goods in the photographs presented on the site may differ from the originals.

The installer is designed to automatically install SMD components on a printed circuit board during the production of electronic components. The installer works autonomously, assuming manual installation and removal of the print assembly to / from the installer. This installer is the best option for pilot, small-scale and multi-nomenclature productions, as it provides quick change-over from one product to another, and also demonstrates high speed, which can be further increased by installing additional options that automate the process.

The “intelligence” of the feeders implies the following: an electronic control board with a microcontroller and an EEPROM (electrically programmable memory device) is mounted inside the feeder. The value of the element installed in the feeder is recorded in this storage device. In this way, components can be stored already charged into the feeders and installed in any place on the machine. This saves a lot of time preparing the machine for work, especially with a large range of products. Given the significant capacity of seats for feeders, it becomes possible to keep two or more units of products installed in the machine at the same time, making the transition between them “instantly” or with minimal settings. Traditional feeders are “linked” to their place of installation, and during this change you have to adjust the installation program or perform a permutation of the feeders in accordance with the program. Intelligent feeders allow you to install components in any place, thereby saving time and reducing the likelihood of error. It is important to remember that filling the tape is one of the most time-consuming operations when working with the installer. An intelligent feeder minimizes this operation.

Price from 732 000 rubles.

ZENCHA-Pskov JSC is ready to consider the possibility of manufacturing any metal products, plastic products, products for electrical purposes according to the design documentation of the customer.

Technical parameters

Minimum thickness of the printed circuit Board, mm

0,8

Maximum thickness of the printed circuit Board, mm

The dimensions of the PCB, mm

460 х 360

Fixing the printed circuit Board

Mechanical

Support PCB Board

Magnetic blocks and rods

Number of seats, pcs.

40 left, 40 right, 20 back. Total: 100

Types of feeders

Feeders from tape, blocks of feeders from tape, feeders from pieces of tape, vibratory feeders, feeders from pallets, lift of pallets, feeders from

Intelligent feeders

The location of the feeder is arbitrary, it is not written in the program

Number of cameras

2 high resolution cameras

Installation accuracy, microns

+-30

The speed of installation, components/hour

1500

The area of installation, mm

460 х 360

The components to be installed

From 0201 to 50 x 50 mm

Creating programs

Manual or import from the CAD system

Installation mode

Automatic

The control unit installer

Separate computer with specialized SOFTWARE

Data entry

Color display, keyboard, mouse

Weight, kg

250

Power Supply, V

230 (50-60 Hz)

Power Consumption, W

0,8

Compressed air pressure, atmospheres

Ambient temperature, °C

+10....+40

Overall dimensions (L x W x H), mm

1140 х 915 х 1400

Installer SOFTWARE with a Russian interface

Features

Massive metal construction providing high accuracy, speed and stability of installation;
The use of profile rails minimizes the backlash of the system and provides excellent repeatability of installation;
The use of servos with precision linear encoders as the drive for the mounting head gives the highest accuracy of positioning the head, which together with a digital optical system allows mounting components of minimal dimensions;
Two-way installation is supported, as well as installation with pre-installed components;

A large number of seats for feeders allows you to mount complex boards with a large number of heterogeneous elements;

Universal feeder seats allow you to use any type of feeder in any combination;

The use of intelligent feeders;

The following types of feeders are available: - a single-track feeder made of tape for tapes with different widths - a feeder made of scraps of tape that allows the use of trimmers of up to one component - a vibrating multi-track feeder for working with components;

Ability to use pallets with components;

Using benchmarks to “snap” to the board. Recognition of benchmarks using the technical vision system on the installation head

Ability to use pallets with components;

Using benchmarks to “snap” to the board. Recognition of benchmarks using the technical vision system on the installation head;

The digital vision system, consisting of two cameras, allows you to: - determine the presence and location of the component in the feeder, which minimizes the need for various adjustments - determine the presence and position of the component;

Software with a multimedia graphical interface provides control of all aspects of the installer;

Built-in component constructor for the library.

Request a price list